Ford Transit Custom and Tourneo recalled due to toxic gas leak

Ford Australia has issued a recall for the Ford Transit Customvan and Ford Tourneopeople mover due to a battery-related issue.

“Due to a manufacturing defect, the 12-volt battery vent may not operate as intended. As a result, under certain driving conditions such as high temperatures toxic gases may leak into the cabin,” the company says in its recall notice.

“Occupants may experience a hissing sound, smell of acid or rotten eggs, a visible gas leak and/or heat in seat.

“If toxic gases leak into the cabin, it may affect the health of vehicle occupants increasing the risk of serious injury.”

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• A total of 7509 vehicles are affected, produced between 2021 and 2025
• The Vehicle Identification Number (VIN) list is attached here
• The original recall notice is attached here

It’s the same issue that saw 278 examples of the Ford E-Transit electric van, produced between 2021 and 2025, recalled in October 2025.

While the recall has been issued, the wording suggests a repair is not yet available.